Cold starts and sealing contact
Rubber stiffening, thermal contraction and reduced elastic recovery can affect sealing contact during a cold start. Review the initial squeeze, dimensional tolerances and pressure sequence, particularly where the seal must work before the equipment warms up.
Low-pressure operation also matters: the seal cannot rely on substantial system pressure to compensate for inadequate initial contact.
Compression set and recovery
Compression set describes residual deformation after specified compression and recovery conditions. It is not a direct measurement of retained sealing force or service life.
Review temperature, exposure duration, fluid effects and previous compression history alongside the gland design.
Gland space, pressure and clearances
Allow for dimensional tolerances, thermal expansion and possible fluid-induced volume change. Pressure, extrusion gaps and the material’s mechanical properties must be assessed together.
Increasing hardness alone does not establish a suitable high-pressure seal.
Static and dynamic operation
FVMQ O-rings are primarily considered for static sealing. Friction, abrasion resistance, tear resistance and mechanical strength can limit sliding applications.
Reciprocating or rotary service requires a separate assessment of motion, speed, contact surfaces, lubrication, pressure and wear. A compound suitable for a flexible diaphragm is not automatically suitable for a sliding O-ring seal.
Avoid sharp edges, excessive stretching and assembly damage. Any installation lubricant must also be compatible with the material and application.
Gas and vapor sealing
For gas or vapor sealing, permeability requirements should also be reviewed. Good fuel compatibility does not automatically establish adequate resistance to gas permeation.